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SYSTEM-LINE

for integration into machines and fully automated systems

Standardised energy sources for integration into complete systems based on our proven ECO-LINE series, with extensive I4.0 connectivity thanks to SIEMENS PLC.

SYSTEM-LINE generators are designed without a display; operation and visualisation (HMI) take place on the higher-level system. Data exchange is via Profinet.

State-of-the-art power electronics and control technology, Industry 4.0 connectivity, eQC modules for quality assurance and the stringent testing of all components make these generators top-class induction power sources with maximum availability. They have a continuous output of 5 to 150 kW (MF) or 5 to 75 kW (HF), with optional time- and frequency-dependent power boosts of up to 50% (MF). SYSTEM-LINE energy sources are available in a frequency range from 8 kHz to 400 kHz.

SYSTEM-LINE energy sources are available with single or multiple outputs. Multiple outputs can be supplied as "2A" (two outputs, heating one after the other), as "x 2" (two outputs, heating simultaneously, independently of each other) or as ": 2" (two outputs, heating simultaneously, symmetrically).

The advantages of these powerful and robust energy sources are found in many details - from the high level of device protection through electrical isolation and short-circuit-proof transistor technology to the precise energy metering and high efficiency.

 

Specifications SYSTEM-LINE

Inverter efficiencies > 95% (depending on operating condition)

Power, frequency, current and voltage display

Control modes: power, temperature (PID)

Operation modes: Continuous, Tap, Timer

SIEMENS PLC, safety controller from Pilz

8 different timers, each min. 0.1 sec. to max. 9,999 sec. running time

Recipe management memory: up to 500 recipes

Housing in protection class IP20

Sensor signals for temperature detection 4-20 mA

External control and data exchange via Profinet interface

Flow and temperature monitoring of various water circuits

Short-circuit and open-circuit proof IGBT transistor technology

Automatic adaptation to resonance frequency

Circuit topology with electrical isolation

Precise energy output due to power setting in 1% steps

Energy transmission via flexible hose package 5 m (MF) and 3 m (HF)

Temperature and volume flow monitored fluid circuits with alarm function

Automatic adaptation and power regulation by pulse width modulation (MF) and pulse packet control (HF), even when exceeding the Curie temperature

Interfaces & connections: Pyrometer, foot switch, foot pedal, emergency stop 1-channel, re-cooling system, 24V, signal lamp 4 coloured.

Options SYSTEM-LINE

Control type: Current

Sensor signals for Temperature-detection 0-5V, 0-10V and 4-20mA

Special paint finish possible

Quick coupling for cooling water connections

Pyrometer (single and multiple)

Mains voltage 200 V, 480 V. Others on request

Performance specification <1%-increments on request

Energy transmission via flexible hose package up to 15 m (MF) and 5 m (HF)

Extension of the adjustment range through serial / parallel switching (manual or automatic)

Profibus, EtherCat, other fieldbuses on request

Emergency stop 2-channel to external

Coolant systems active/passive

Extension of the adjustment range through switchable second frequency band

UL standard optionally available

eQC Moduls: eSM earth fault, ePM flux, ePM energy & eSM RFID

Remote maintenance

Temperature curves (100 pcs.)

Separate inductor cooling water supply

Technical Data SYSTEM-LINE High Frequency

 Rated Capacity
(100%ED)     
Mains Connections
at 400V, 50Hz 
Required cooling
water without
inductor
Dimensions
B x H x T 
Weight
SYSTEM-LINE - XS HF 55 kW (HF)10 A8 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE - XS HF 1010 kW (HF)20 A8 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE - XS HF 1515 kW (HF)32 A8 l/min340 x 560 x 800 mm50 kg
      
SYSTEM-LINE - S HF 2525 kW (HF)50 A15 l/min590 x 560 x 800 mm80 kg
SYSTEM-LINE - S HF 3535 kW (HF)63 A15 l/min590 x 560 x 800 mm80 kg
      
SYSTEM-LINE - XL HF 5050 kW (HF)100 A27 l/min1170 x 560 x 800 mm120 kg
SYSTEM-LINE - XL HF 7575 kW (HF)160 A40 l/min1170 x 560 x 800 mm120 kg
      
"2A" – Two outputs, heat in sequence
      
SYSTEM-LINE - S HF 5 2A5 kW (HF)10 A50 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE - S HF 10 2A10 kW (HF)20 A50 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE - S HF 15 2A15 kW (HF)32 A50 l/min590 x 560 x 800 mm60 kg
      
SYSTEM-LINE - M HF 25 2A25 kW (HF)50 A50 l/min770 x 560 x 800 mm80 kg
SYSTEM-LINE - M HF 35 2A35 kW (HF)63 A50 l/min770 x 560 x 800 mm100 kg
      
"x2" – Two outputs, heat simultaneously and independently of each other
      
SYSTEM-LINE - M HF 5 x22 x 5 kW (HF)20 A50 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE - M HF 10 x22 x 10 kW (HF)32 A50 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE - M HF 15 x22 x 15 kW (HF)63 A50 l/min770 x 560 x 800 mm130 kg

 

 

Technical Data SYSTEM-LINE Middle Frequency

 Rated Capacity
(100%ED)     
Mains Connections
at 400V, 50Hz 
Required cooling
water without
inductor
Dimensions
B x H x T 
Weight
SYSTEM-LINE - XS MF 55 kW (MF)10 A12 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE - XS MF 1010 kW (MF)20 A12 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE - XS MF 1515 kW (MF)32 A12 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE - XS MF 2020 kW (MF)40 A12 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE - XS MF 3030 kW (MF)63 A12 l/min340 x 560 x 800 mm50 kg
      
SYSTEM-LINE - S MF 2020 kW (MF)40 A12 l/min590 x 560 x 800 mm50 kg
SYSTEM-LINE - S MF 3030 kW (MF)63 A12 l/min590 x 560 x 800 mm50 kg
      
SYSTEM-LINE - M MF 5050 kW (MF)100 A29 l/min770 x 560 x 800 mm120 kg
SYSTEM-LINE - M MF 8080 kW (MF)160 A27 l/min770 x 560 x 800 mm120 kg
SYSTEM-LINE - M MF 7575 kW (MF)160 A29 l/min770 x 560 x 800 mm120 kg
      
SYSTEM-LINE - XL MF 100100 kW (MF)200 A37 l/min1170 x 560 x 800 mm170 kg
SYSTEM-LINE - XL MF 150150 kW (MF)315 A50 l/min1170 x 560 x 800 mm200 kg
      
"2A" – Two outputs, heat in sequence
      
SYSTEM-LINE - S MF 5 2A5 kW (MF)10 A50 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE - S MF 10 2A10 kW (MF)20 A50 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE - S MF 15 2A15 kW (MF)32 A50 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE - S MF 20 2A20 kW (MF)35 A50 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE - S MF 30 2A30 kW (MF)63 A50 l/min590 x 560 x 800 mm100 kg
      
SYSTEM-LINE - M MF 50 2A50 kW (MF)100 A30 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE - M MF 75 2A75 kW (MF)160 A30 l/min770 x 560 x 800 mm130 kg
      
SYSTEM-LINE - XL MF 100 2A100 kW (MF)200 A50 l/min1170 x 560 x 800 mm200 kg
SYSTEM-LINE - XL MF 150 2A150 kW (MF)315 A55 l/min1170 x 560 x 800 mm200 kg
      
"x2"– Two outputs, heat simultaneously and independently of each other
      
SYSTEM-LINE - M MF 5 x22 x 5 kW (MF)20 A50 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE - M MF 10 x22 x 10 kW (MF)32 A50 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE - M MF 15 x22 x 15 kW (MF)63 A50 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE - M MF 20 x22 x 20 kW (MF)80 A50 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE - M MF 30 x22 x 30 kW (MF)125 A50 l/min770 x 560 x 800 mm150 kg
      
SYSTEM-LINE - XL MF 50 x22 x 50 kW (MF)200 A50 l/min1170 x 560 x 800 mm150 kg
SYSTEM-LINE - XL MF 75 x22 x 75 kW (MF)315 A50 l/min1170 x 560 x 800 mm250 kg
      
":2"– Two outputs, simultaneous symmetrical heating
      
SYSTEM-LINE - S MF 15 :215 kW MF (7,5 kW per coaxtrafo)32 A50 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE - S MF 20 :220 kW MF (10 kW per coaxtrafo)35 A20 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE - S MF 30 :230 kW MF (15 kW per coaxtrafo) 63 A20 l/min590 x 560 x 800 mm60 kg

 

 

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