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SYSTEM-LINE

for integration into machines and fully automated systems

Standardised energy sources for integration into complete systems based on our proven ECO-LINE series, with extensive I4.0 connectivity thanks to SIEMENS PLC.

SYSTEM-LINE generators are designed without a display; operation and visualisation (HMI) take place on the higher-level system. Data exchange is via Profinet.

State-of-the-art power electronics and control technology, Industry 4.0 connectivity, eQC modules for quality assurance and the stringent testing of all components make these generators top-class induction power sources with maximum availability. They have a continuous output of 5 to 150 kW (MF) or 5 to 75 kW (HF), with optional time- and frequency-dependent power boosts of up to 50% (MF). SYSTEM-LINE energy sources are available in a frequency range from 8 kHz to 400 kHz.

SYSTEM-LINE energy sources are available with single or multiple outputs. Multiple outputs can be supplied as "-2A" (two outputs, heating one after the other), as "x 2" (two outputs, heating simultaneously, independently of each other) or as ": 2" (two outputs, heating simultaneously, symmetrically).

The advantages of these powerful and robust energy sources are found in many details - from the high level of device protection through electrical isolation and short-circuit-proof transistor technology to the precise energy metering and high efficiency.

 

Specifications SYSTEM-LINE

Inverter efficiencies > 95% (depending on operating condition)

Power, frequency, current and voltage display

Control modes: power, temperature (PID)

Operation modes: Continuous, Tap, Timer

SIEMENS PLC

Automatic adaptation and power regulation by pulse width modulation (MF) and pulse packet control (HF), even when exceeding the Curie temperature

Interfaces & connections: Pyrometer, emergency stop 2-channel, re-cooling system, 24V, signal lamp 4 coloured.

Housing in protection class IP20

Sensor signals for temperature detection 4-20 mA

External control and data exchange via Profinet interface

Temperature and volume flow monitored fluid circuits with alarm function

Short-circuit and open-circuit proof IGBT transistor technology

Automatic adaptation to resonance frequency

Circuit topology with electrical isolation

Precise energy output due to power setting in 1% steps

Energy transmission via flexible hose package 5 m (MF) and 3 m (HF)

Options SYSTEM-LINE

Control type: Current

Sensor signals for Temperature-detection 0-5V, 0-10V and 4-20mA

Special paint finish possible

Quick coupling for cooling water connections

Pyrometer (single and multiple)

Mains voltage 200 V, 480 V. Others on request

Performance specification <1%-increments on request

Energy transmission via flexible hose package up to 15 m (MF) and 5 m (HF)

Extension of the adjustment range through serial / parallel switching (manual or automatic)

Profibus, EtherCat, other fieldbuses on request

Separate inductor cooling water supply

Coolant systems active/passive

Extension of the adjustment range through switchable second frequency band

UL standard optionally available

eQC Moduls: eSM earth fault, ePM flux, ePM energy

Remote maintenance

Technical data SYSTEM-LINE high frequency

 Output power
(100%ED)
Mains connection
at 400V, 50Hz
Cooling water consumption
without inductor
Dimensions
H x W x D
weight
      
SYSTEM-LINE XS HF 55 kW (HF)10 A6 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE XS HF 1010 kW (HF)20 A10 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE XS HF 1515 kW (HF)32 A12 l/min340 x 560 x 800 mm50 kg
      
SYSTEM-LINE S HF 55 kW (HF)10 A6 l/min590 x 560 x 800 mm80 kg
SYSTEM-LINE S HF 1010 kW (HF)20 A10 l/min590 x 560 x 800 mm80 kg
SYSTEM-LINE S HF 1515 kW (HF)32 A12 l/min590 x 560 x 800 mm80 kg
SYSTEM-LINE S HF 2020 kW (HF)50 A13 l/min590 x 560 x 800 mm80 kg
SYSTEM-LINE S HF 3030 kW (HF)63 A14 l/min590 x 560 x 800 mm80 kg
      
SYSTEM-LINE XL HF 5050 kW (HF)125 A21 l/min1170 x 560 x 800 mm120 kg
SYSTEM-LINE XL HF 7575 kW (HF)160 A29 l/min1170 x 560 x 800 mm120 kg
SYSTEM-LINE XL HF 9090 kW (HF)200 A34 l/min1170 x 560 x 800 mm120 kg
      
"-2A" - two outputs, heating one after the other
      
SYSTEM-LINE S HF 5 -2A5 kW (HF)10 A6 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S HF 10 -2A10 kW (HF)20 A10 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S HF 15 -2A15 kW (HF)32 A12 l/min590 x 560 x 800 mm60 kg
      
"x2" - two outlets, simultaneous and independent heating
      
SYSTEM-LINE M HF 1.5 x22 x 1.5 kW (HF)10 A6 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M HF 5 x22 x 5 kW (HF)20 A12 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M HF 10 x22 x 10 kW (HF)50A20 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M HF 15 x22 x 15 kW (HF)63 A24 l/min770 x 560 x 800 mm130 kg
      
":2"- two outputs, simultaneous symmetrical heating
      
SYSTEM-LINE S HF 5 :25 kW HF (2.5 kW per coaxial transformer)10 A6 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S HF 10 :210 kW HF (5 kW per coaxial transformer)20 A10 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S HF 15 :215 kW HF (7.5 kW per coaxial transformer)32 A12 l/min590 x 560 x 800 mm60 kg

Technical data SYSTEM-LINE medium frequency

 Output power
(100%ED)
Mains connection
at 400V, 50Hz
Cooling water consumption
without inductor
Dimensions
H x W x D
weight
      
SYSTEM-LINE XS MF 55 kW (MF)10A6 l/min340 x 560 x 800 mm42 kg
SYSTEM-LINE XS MF 1010 kW (MF)20 A10 l/min340 x 560 x 800 mm42 kg
SYSTEM-LINE XS MF 1515 kW (MF)32 A12 l/min340 x 560 x 800 mm42 kg
SYSTEM-LINE XS MF 2020 kW (MF)40 A13 l/min340 x 560 x 800 mm50 kg
SYSTEM-LINE XS MF 3030 kW (MF)63 A14 l/min340 x 560 x 800 mm42 kg
SYSTEM-LINE XS MF 20(30)30 kW (MF)40/63 A14 l/min340 x 560 x 800 mm42 kg
      
SYSTEM-LINE S MF 55 kW (MF)10 A6 l/min590 x 560 x 800 mm50 kg
SYSTEM-LINE S MF 1010 kW (MF)20 A10 l/min590 x 560 x 800 mm50 kg
SYSTEM-LINE S MF 1515 kW (MF)32 A12 l/min590 x 560 x 800 mm50 kg
SYSTEM-LINE S MF 2020 kW (MF)40 A13 l/min590 x 560 x 800 mm50 kg
SYSTEM-LINE S MF 3030 kW (MF)63 A14 l/min590 x 560 x 800 mm50 kg
SYSTEM-LINE S MF 20(30)30 kW (MF)40 / 63 A14 l/min590 x 560 x 800 mm50 kg
      
SYSTEM-LINE M MF 4040 kW (MF)80 A19 l/min770 x 560 x 800 mm120 kg
SYSTEM-LINE M MF 5050 kW (MF)100 A21 l/min770 x 560 x 800 mm120 kg
SYSTEM-LINE M MF 50(80)80 kW (MF)100/160 A30 l/min770 x 560 x 800 mm120 kg
SYSTEM-LINE M MF 7575 kW (MF)160 A29 l/min770 x 560 x 800 mm120 kg
      
SYSTEM-LINE XL MF 100100 kW (MF)200 A37 l/min1170 x 560 x 800 mm170 kg
SYSTEM-LINE XL MF 150150 kW (MF)300 A49 l/min1170 x 560 x 800 mm200 kg
      
"-2A" - two outputs, heating one after the other
      
SYSTEM-LINE S MF 5 -2A5 kW (MF)10 A6 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 10 -2A10 kW (MF)20 A10 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 15 -2A15 kW (MF)32 A12 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 20 -2A20 kW (MF)35 A13 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 30 -2A30 kW (MF)63 A14 l/min590 x 560 x 800 mm100 kg
SYSTEM-LINE S MF 20(30) -2A30 kW (MF)40 / 63 A14 l/min590 x 560 x 800 mm100 kg
      
SYSTEM-LINE M MF 40 -2A40 kW (MF)80 A19 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 50 -2A50 kW (MF)100 A21 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 50(80) -2A80 kW (MF)100/160 A30 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 75 -2A75 kW (MF)160 A29 l/min770 x 560 x 800 mm130 kg
      
SYSTEM-LINE XL MF 100 -2A100 kW (MF)200 A56 l/min1170 x 560 x 800 mm200 kg
SYSTEM-LINE XL MF 150 -2A150 kW (MF)300 A76 l/min1170 x 560 x 800 mm200 kg
      
"x2" - two outlets, simultaneous and independent heating
      
SYSTEM-LINE M MF 5 x22 x 5 kW (MF)20 A12 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 10 x22 x 10 kW (MF)40 A20 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 15 x22 x 15 kW (MF)63 A24 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 20 x22 x 20 kW (MF)80 A26 l/min770 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 30 x22 x 30 kW (MF)125 A28 l/min770 x 560 x 800 mm150 kg
SYSTEM-LINE M MF 20(30) x22 x 30 kW (MF)80/125 A28 l/min770 x 560 x 800 mm150 kg
      
SYSTEM-LINE XL MF 40 x22 x 40 kW (MF)160 A38 l/min1170 x 560 x 800 mm150 kg
SYSTEM-LINE XL MF 50 x22 x 50 kW (MF)200 A42 l/min1170 x 560 x 800 mm150 kg
SYSTEM-LINE XL MF 50(80) x22 x 50(80) kW (MF)200/355 A60 l/min1170 x 560 x 800 mm250 kg
SYSTEM-LINE XL MF 75 x22 x 75 kW (MF)300 A58 l/min1170 x 560 x 800 mm250 kg
      
":2"- two outputs, simultaneous symmetrical heating
      
SYSTEM-LINE S MF 5 :25 kW MF (2.5 kW per coaxial transformer)10 A6 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 10 :210 kW MF (5 kW per coaxial transformer)20 A10 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 15 :215 kW MF (7.5 kW per coaxial transformer)32 A12 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 20 :220 kW MF (10 kW per coaxial transformer)35 A13 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 30 :230 kW MF (15 kW per coaxial transformer)63 A14 l/min590 x 560 x 800 mm60 kg
SYSTEM-LINE S MF 20(30) :230 kW MF (15 kW per coaxial transformer)40/63 A14 l/min590 x 560 x 800 mm60 kg
      
SYSTEM-LINE M MF 40 :240 kW MF (20 kW per coaxial transformer)80 A19 l/min590 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 50 :250 kW MF (25 kW per coaxial transformer)100 A21 l/min590 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 50(80) :280 kW MF (40 kW per coaxial transformer)100/160 A30 l/min590 x 560 x 800 mm130 kg
SYSTEM-LINE M MF 75 :275 kW MF (37.5 kW per coaxial transformer)160A29 l/min590 x 560 x 800 mm130 kg

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